Rolling processes

Procedure

  1. Start the rolling process simulation or ensure that the rolling mill setup is properly initialized.

  2. Select the type of rolling process to be performed, such as hot rolling or cold rolling.

  3. Choose the initial metal stock (slab, bloom, or billet) with given dimensions and material properties.

  4. Set the rolling mill configuration (two-high, three-high, four-high, cluster, or continuous mill) as required.

  5. Adjust the roll gap according to the desired reduction in thickness of the metal.

  6. Set the rotational speed of the rolls and ensure proper alignment of the workpiece at the entry plane.

  7. Initiate the rolling operation and allow the metal to pass between the rotating rolls.

  8. Observe the deformation of the metal, noting the reduction in thickness and increase in length due to plane strain conditions.

  9. Monitor rolling parameters such as rolling load, frictional effects, and power consumption during the process.

  10. Stop the rolling operation and record the final dimensions, surface finish, and any defects observed in the rolled product.