Heat Exchangers

INTRODUCTION

User Objectives and Goals:

  1. To determine the Log mean temperature difference.
  2. To determine the overall heat transfer coefficient for the inside area.
  3. To determine the effectiveness of the heat exchanger.

Theory

A heat exchanger is a system used to transfer heat between two fluids, one hot and one cold as shown in Fig. 1.

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Fig 1. Schematic representation of a heat exchanger

Heat transfer from one fluid to another fluid is given by the expression,

Q=A×U×(T)mQ = A \times U \times (∆T)_m

Where, (T)m(∆T)_m is the mean temperature difference
UU is the overall heat transfer coefficient for the inside area
AA is the inside area of the heat exchanger

Temperature Profiles for Parallel and Counter Flow Heat Exchangers

For which,

(T)m=θiθolog(θi/θo)(∆T)_m = \frac{θ_i - θ_o}{log(θ_i/θ_o)}

This expression for the mean temperature difference is known as the Log Mean Temperature Difference (LMTD).

U=Qabsorbed(T)m×AU = \frac{Q_{absorbed}}{(∆T)_m \times A}

In order to make comparisons between various types of heat exchangers, the term Heat Exchanger Effectiveness is used, which is defined as:

=Actual heat transferMaximum possible heat transfer∈ = \frac{Actual \space heat \space transfer}{Maximum \space possible \space heat \space transfer}

Actual heat transfer may be computed by calculating the energy lost by the hot fluid or the energy gained by the cold fluid as

Q=Ch(ThiTho)Q = C_h(T_{hi} - T_{ho}) or Q=Cc(TcoTci)Q = C_c(T_{co} - T_{ci})

Both for parallel and counter flow heat exchanger where

Ch=WhCphC_h = W_h C_{ph} and Cc=WcCpcC_c = W_c C_{pc}

WhW_h = mass of hot fluid flowing per unit time
WcW_c = mass of cold fluid flowing per unit time
CphC_{ph} and CpcC_{pc} are the specific heats of the hot and cold fluid respectively
Maximum possible heat transfer is given by Qmax=Cmin(ThiTci)Q_{max}= C_{min} (T_{hi}-T_{ci} )

Where CminC_{min} is either CphC_{ph} or CpcC_{pc}, whichever is lesser. Hence, effectiveness

=Ch(ThiTho)Cmin(ThiTci)∈ = \frac{C_h(T_{hi}-T_{ho})}{C_{min}(T_{hi} - T_{ci})}

=Cc(TcoTci)Cmin(ThiTci)∈ = \frac{C_c(T_{co}-T_{ci})}{C_{min}(T_{hi} - T_{ci})}

Equations/formulas:

Log Mean Temperature Difference (LMTD).

(ΔT)m=θiθolog(θi/θo)(ΔT)_m = \frac{θ_i - θ_o}{log(θ_i/θ_o)} U=Qabsorbed(ΔT)m×AU = \frac{Q_{absorbed}}{(ΔT)_m \times A}

Effectiveness (ϵ)

=Ch(ThiTho)Cmin(ThiTci)∈ = \frac{C_h(T_{hi}-T_{ho})}{C_{min}(T_{hi} - T_{ci})}

=Cc(TcoTci)Cmin(ThiTci)∈ = \frac{C_c(T_{co}-T_{ci})}{C_{min}(T_{hi} - T_{ci})}