Fatigue Test Experiment

What is Measured?

During the fatigue test, the following quantities are observed:

  • Applied force
  • Bending stress developed in the specimen
  • Number of loading cycles to failure
  • Logarithm of the number of cycles

These observations are used to study the fatigue behaviour of the material.

Why are the Calculations Required?

The measured values are processed to

  • determine the fatigue life,
  • construct the S–N curve,
  • understand the relationship between stress and fatigue life,
  • compare fatigue performance under different loading conditions.

Live Observation Table (During Simulation)

The simulation page continuously updates the following values:

Number of Cycles (N) Force (N) Stress (MPa)
Running value Running value Running value

These values change as the specimen is subjected to cyclic loading.

Completion Summary Table (After Failure)

After failure, the simulation summary page shows a complete trial-wise table generated from the same dataset used in the animation.

Trial Force (N) Stress (MPa) Cycles to Failure log(N) Result
1 140.0 295.40 133 4.89 Intermediate
2 130.0 275.50 176 5.17 Intermediate
3 120.0 253.60 200 5.30 Intermediate
4 110.0 233.60 280 5.63 Intermediate
5 94.5 199.40 350 5.86 Intermediate
6 86.6 182.80 380 5.94 Intermediate
7 83.9 177.00 444 6.10 Intermediate
8 76.4 121.00 876 6.78 Intermediate
9 67.9 112.80 907 6.81 Intermediate
10 72.4 117.30 1708 7.44 Intermediate
11 58.8 102.90 3000 8.01 Intermediate
12 46.1 86.66 6690 8.81 Intermediate
13 41.6 80.17 9750 9.18 Intermediate
14 39.4 76.68 15990 9.68 Intermediate
15 28.4 57.94 43560 10.68 Intermediate
16 37.1 73.07 60150 11.00 Intermediate
17 32.7 65.65 63300 11.06 Intermediate
18 19.8 41.41 141300 11.86 Intermediate
19 24.0 49.67 166560 12.02 Failed

Sequential Calculations

Step 1

Record the applied force.

Step 2

Determine the corresponding bending stress.

Step 3

Record the number of cycles at specimen failure.

Step 4

Calculate

log(N)\log(N)

Step 5

Plot the graph between Stress (MPa) and log(N)\log(N) to study the fatigue behaviour.

Solved Numerical Example

Given

Force

F=24 N F = 24\ \text{N}

Stress

S=49.67 MPa S = 49.67\ \text{MPa}

Cycles

N=166560 N = 166560

Therefore,

log(N)=log(166560)=5.222 \log(N) = \log(166560) = 5.222

For the summary graph, the plotted point for this final stage is

(log(N),S)=(5.222, 49.67) (\log(N), S) = (5.222,\ 49.67)

which is plotted on the S-N curve.

Interpretation of Results

  • Higher stress generally produces lower fatigue life.
  • Lower stress generally increases the number of cycles to failure.
  • The S–N curve is used to estimate the expected service life of engineering components subjected to cyclic loading.

Result

The fatigue behaviour of the given specimen is studied by determining the relationship between applied stress and number of cycles to failure using the S-N curve representation shown in the simulation.