Interpret the Energy Balance sheet and Material Balance sheet
PROCEDURE
Note : Truncate the final calculated value to 2 digits after the decimal point in all calculations
I. Boiler calculations
- Find the enthalpy of steam hg (kJ/kg) at the given temperature. Click on 'Refer' to refer the value and submit your answer
- Similarly, find the Enthalpy of feed water hf (kJ/kg) and submit your answer
- Select Mass flow rate for steam msteam (kg/hr) and submit your answer
- Calculate energy required for feedwater to reach boiler at given temperature at startup phase of boiler Q(W), use the below formula for calculation and submit your answer
Q = Msteam × Cpwater × ΔT - Calculate time required t (min) using below formula and submit your answer
t = Q / Qelectric - Click on 'Next' and proceed to the next level
II. Heat exchanger water side calculations
- Calculate flow rate of water (m3/s) using the below formula and submit your answer
flowwater = mwater/(3600 × ρwater) - Calculate area of inner pipe Awater using the below formula and submit your answer
Area = π × r12, where π = 3.14 - Calculate speed of water Vwater using the below formula and submit your answer
Vwater = flowwater/Awater - Calculate Reynold's number for water (Rewater) using the below formula and submit your answer
Rewater = (Vwater × r1 × 2 × ρwater) / μwater - Calculate Prandtl number for water (Prwater) using the below formula and submit your answer
Prwater = ( μwater × Cpwater) / kwater - Calculate Nusselt number for water (Nuwater for heating) Nuwater using the below formula and submit your answer
Nuwater = 0.023 ( Rewater0.8 Prwater0.4) - Calculate heat transfer coefficient of water (hi) using below formula and submit your answer
hi = (Nuwater × kwater) / 2 r1 - Click on 'Next' and proceed to the next level
III. Heat exchanger steam side calculations
Find hfg (J) at steam from steam table at the given temperature. Click on 'Refer' to refer the value and submit your answer
Calculate heat transfer coefficient of steam for pure condensation ho (W/m2.oC) using the below formula and submit your answer
Calculate Overall heat transfer coefficient Uo (W/m2.oC) using the below formula and submit your answer
Calculate Log mean temperature difference ΔTLM (oC) using the below formula and submit your answer
Calculate Surface area of inner tube SA (m3) using the below formula and submit your answer
SA = π × 2 × r1 × lCalculate maximum heat exchanges heat transfer Qhx using the below formula and submit your answer
Qhx = Uo × SA × ΔTLMClick on 'Next' and proceed to the next level
IV. Outlet temperature of water calculations
Calculate Maximum possible heat from steam given Qsteam using the below formula and submit your answer
Qsteam = (msteam × hfg) + (msteam × Cpwater × (Tsteam - Tcondensate))Calculate Actual Energy transfer QActual using the below formula and submit your answer
QActual = min (Qhx , Qsteam)Calculate Temperature of outlet water Tout using the below formula and submit your answer
Select the appropriate to get Tout to 60 oC and submit your answer
Click on 'Result' for performance accessment