Interpret the Energy Balance sheet and Material Balance sheet

PROCEDURE

Note : Truncate the final calculated value to 2 digits after the decimal point in all calculations

I. Boiler calculations

  • Find the enthalpy of steam hg (kJ/kg) at the given temperature. Click on 'Refer' to refer the value and submit your answer
  • Similarly, find the Enthalpy of feed water hf (kJ/kg) and submit your answer
  • Select Mass flow rate for steam msteam (kg/hr) and submit your answer
  • Calculate energy required for feedwater to reach boiler at given temperature at startup phase of boiler Q(W), use the below formula for calculation and submit your answer
    Q = Msteam × Cpwater × ΔT
  • Calculate time required t (min) using below formula and submit your answer
    t = Q / Qelectric
  • Click on 'Next' and proceed to the next level

II. Heat exchanger water side calculations

  • Calculate flow rate of water (m3/s) using the below formula and submit your answer
    flowwater = mwater/(3600 × ρwater)
  • Calculate area of inner pipe Awater using the below formula and submit your answer
    Area = π × r12, where π = 3.14
  • Calculate speed of water Vwater using the below formula and submit your answer
    Vwater = flowwater/Awater
  • Calculate Reynold's number for water (Rewater) using the below formula and submit your answer
    Rewater = (Vwater × r1 × 2 × ρwater) / μwater
  • Calculate Prandtl number for water (Prwater) using the below formula and submit your answer
    Prwater = ( μwater × Cpwater) / kwater
  • Calculate Nusselt number for water (Nuwater for heating) Nuwater using the below formula and submit your answer
    Nuwater = 0.023 ( Rewater0.8 Prwater0.4)
  • Calculate heat transfer coefficient of water (hi) using below formula and submit your answer
    hi = (Nuwater × kwater) / 2 r1
  • Click on 'Next' and proceed to the next level

III. Heat exchanger steam side calculations

  • Find hfg (J) at steam from steam table at the given temperature. Click on 'Refer' to refer the value and submit your answer

  • Calculate heat transfer coefficient of steam for pure condensation ho (W/m2.oC) using the below formula and submit your answer

    hoFormula

  • Calculate Overall heat transfer coefficient Uo (W/m2.oC) using the below formula and submit your answer

    UoFormula

  • Calculate Log mean temperature difference ΔTLM (oC) using the below formula and submit your answer

    UoFormula

  • Calculate Surface area of inner tube SA (m3) using the below formula and submit your answer
    SA = π × 2 × r1 × l

  • Calculate maximum heat exchanges heat transfer Qhx using the below formula and submit your answer
    Qhx = Uo × SA × ΔTLM

  • Click on 'Next' and proceed to the next level

IV. Outlet temperature of water calculations

  • Calculate Maximum possible heat from steam given Qsteam using the below formula and submit your answer
    Qsteam = (msteam × hfg) + (msteam × Cpwater × (Tsteam - Tcondensate))

  • Calculate Actual Energy transfer QActual using the below formula and submit your answer
    QActual = min (Qhx , Qsteam)

  • Calculate Temperature of outlet water Tout using the below formula and submit your answer

    tOutFormula

  • Select the appropriate to get Tout to 60 oC and submit your answer

  • Click on 'Result' for performance accessment